CAPM® Number: 2743552
Served as Servant/Leader for 35+ associates across 3 major departments: Metal Finishing Operations, Chrome Plating Operations, and Special Finish Operations.
ï‚§ Tracked efficiencies and operations management of production floor. Result: Met goals of safety, quality, delivery, and cost.
ï‚§ Directed and implemented Project Management of outside contractor cleaning groups. Result: Reduced the need for permanent headcount and increased efficiency and reliability of critical work done.
ï‚§ Started cross-training rotation for Special Process Operators to learn multiple job functions in area. Result: Increased job satisfaction and higher production efficiency by 10% over single function associates.
ï‚§ Recruited and led Safety Team of 10 rotational volunteers to Identify and correct safety issues. Result: promoted Culture-Of-Safety throughout organization resulting in significant reduction in recordable incident rate (>20%).
ï‚§ Served as Area Coordinator for the United Way campaign. Result: Combined company sustainability efforts raised over $300,000 per year.
ï‚§ Initiated Kaizen event focusing on organization and product flow for the Tube Cell manufacturing cell. Result: Improved operating space by 30% and reduced setup times by 15%.
ï‚§ Developed and implemented racking and identification system improve space, utilization, and identification of materials. Result: Reduced plating rack space by approximately 15%, reduced scrap by 10% year to year, and improved training and traceability of materials.
ï‚§ Managed Kaizan initiatives for production reorganizations of manufacturing cells. Result: Achieved process improvements in efficiency and workflow of cells while involving associates to improve engagement and morale.
Responsible for processing brass components for plating operations - plating line operations - charge out and delivery - material movement and organization. * Mastered all aspects of the department; promoted to Acting Foreman of Special Finishes/Plating in 2002.
Served as Lead Technician responsible for all aspects of production, development of procedures, maintenance and troubleshooting, team training, and procurement.
* Selected to serve as technical expert/owner for PVD Operations. Result: Maintained or improved all success measurements in 4 categories: safety, quality, delivery, and cost.
* Identified, developed, and led business initiative of a $5.5 million re-investment in the North America Faucets Division to upgrade of all Hauzer 1500 PVD machines. Result: Transitioned to new PVD machinery and eliminated the necessity for a complete line shut down.
* Assessed, evaluated, and established a new competitive bid structure for the company's consumable raw materials needs. Result: Spearheaded savings of 5% to 20% over the old structure.
* Generated material and process savings through systems improvements and purchasing efficiencies. Result: Saved approximately $24,000 per year, through recycling efforts alone.
* Initiated and worked collaboratively to develop intercompany best practices focusing on addressing trust and communications concerns. Result: Created open channels of communication facilitating the creation of a division-wide investment in best-practices.
* Managed all development-related projects for the area from initial planning through project closure. Result: Increased approved deliverable product finishes by 40% from 2018 - 2020.
* Identified, mentored, and provided in-depth training to develop individuals who displayed interest and aptitude in Continuous Improvement. Result: Promoted positive cultural shifts and engagement among the team.
* Developed and led team kaizen initiatives focused on improved workflow and Lean Manufacturing improvements. Result: Improved quarterly process in product flow and communication.
* Initiated and managed PVD Insulator transition to an improved style. Result: Achieved higher system reliability, quality and cost reductions, and reduced downtime due to related incidents by nearly 50%.
Managed PVD processes for Wisconsin Faucets, including development and operations of the production processes, quality management, and maintenance of the processes and equipment.
ï‚§ Consulted with Nanchang Global Faucets to share best practices, refine China system workflow, and provide mechanical training for new systems. Partnership involved travel to Nanchang and continued correspondence. Result: Built relationships and collaboration with sister plant and contributed to very high growth rate in that emerging market.
ï‚§ Partnered with technical team to establish, develop, and grow the PVD operations, procedures, and tooling. Result: Increased PVD capacity by 67%, and available finishes developed by 40%.
Bachelor of Arts, Calvin College, Grand Rapids, MI