CAPM® Number: 2743552
Served as Servant/Leader for 35+ associates across 3 major departments: Metal Finishing Operations, Chrome Plating Operations, and Special Finish Operations.
 Tracked efficiencies and operations management of production floor. Result: Met goals of safety, quality, delivery, and cost.
 Directed and implemented Project Management of outside contractor cleaning groups. Result: Reduced the need for permanent headcount and increased efficiency and reliability of critical work done.
 Started cross-training rotation for Special Process Operators to learn multiple job functions in area. Result: Increased job satisfaction and higher production efficiency by 10% over single function associates.
 Recruited and led Safety Team of 10 rotational volunteers to Identify and correct safety issues. Result: promoted Culture-Of-Safety throughout organization resulting in significant reduction in recordable incident rate (>20%).
 Served as Area Coordinator for the United Way campaign. Result: Combined company sustainability efforts raised over $300,000 per year.
 Initiated Kaizen event focusing on organization and product flow for the Tube Cell manufacturing cell. Result: Improved operating space by 30% and reduced setup times by 15%.
 Developed and implemented racking and identification system improve space, utilization, and identification of materials. Result: Reduced plating rack space by approximately 15%, reduced scrap by 10% year to year, and improved training and traceability of materials.
 Managed Kaizan initiatives for production reorganizations of manufacturing cells. Result: Achieved process improvements in efficiency and workflow of cells while involving associates to improve engagement and morale.
Responsible for processing brass components for plating operations - plating line operations - charge out and delivery - material movement and organization. * Mastered all aspects of the department; promoted to Acting Foreman of Special Finishes/Plating in 2002.
Served as Lead Technician responsible for all aspects of production, development of procedures, maintenance and troubleshooting, team training, and procurement.
* Selected to serve as technical expert/owner for PVD Operations. Result: Maintained or improved all success measurements in 4 categories: safety, quality, delivery, and cost.
* Identified, developed, and led business initiative of a $5.5 million re-investment in the North America Faucets Division to upgrade of all Hauzer 1500 PVD machines. Result: Transitioned to new PVD machinery and eliminated the necessity for a complete line shut down.
* Assessed, evaluated, and established a new competitive bid structure for the company's consumable raw materials needs. Result: Spearheaded savings of 5% to 20% over the old structure.
* Generated material and process savings through systems improvements and purchasing efficiencies. Result: Saved approximately $24,000 per year, through recycling efforts alone.
* Initiated and worked collaboratively to develop intercompany best practices focusing on addressing trust and communications concerns. Result: Created open channels of communication facilitating the creation of a division-wide investment in best-practices.
* Managed all development-related projects for the area from initial planning through project closure. Result: Increased approved deliverable product finishes by 40% from 2018 - 2020.
* Identified, mentored, and provided in-depth training to develop individuals who displayed interest and aptitude in Continuous Improvement. Result: Promoted positive cultural shifts and engagement among the team.
* Developed and led team kaizen initiatives focused on improved workflow and Lean Manufacturing improvements. Result: Improved quarterly process in product flow and communication.
* Initiated and managed PVD Insulator transition to an improved style. Result: Achieved higher system reliability, quality and cost reductions, and reduced downtime due to related incidents by nearly 50%.
Managed PVD processes for Wisconsin Faucets, including development and operations of the production processes, quality management, and maintenance of the processes and equipment.
 Consulted with Nanchang Global Faucets to share best practices, refine China system workflow, and provide mechanical training for new systems. Partnership involved travel to Nanchang and continued correspondence. Result: Built relationships and collaboration with sister plant and contributed to very high growth rate in that emerging market.
 Partnered with technical team to establish, develop, and grow the PVD operations, procedures, and tooling. Result: Increased PVD capacity by 67%, and available finishes developed by 40%.
Bachelor of Arts, Calvin College, Grand Rapids, MI